
Optimise your space with accessible and efficient Pallet Racking
Here at JP Storage Solutions Ltd, our Pallet Racking solutions are designed to optimise your warehouse space by innovative and efficient racking options. Whether you’re looking to improve warehouse efficiency or increase capacity, our Pallet Racking offers a compact and innovative way to store goods. Perfect for businesses with high turnover stock, we help you save time, space, and effort. Contact us today.
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New Pallet Racking
There are several types of pallet racking systems, each designed to optimize storage space, accessibility, and efficiency based on different warehouse needs. Here are the most common types:
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Selective Pallet Racking
The most common type, featuring single-deep rows of racks that allow direct access to each pallet.
Advantages : High accessibility; ideal for warehouses needing frequent access to all items.
Disadvantages : Lower storage density compared to other types.
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Double-Deep Pallet Racking
Two rows of pallets are stored back-to-back, increasing storage density by reducing aisle space.
Advantages : Improved storage density; ideal for warehouses that use forklifts with reach capabilities.
Disadvantages : Reduced accessibility (requires specific equipment to reach the back pallets).
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Drive-In and Drive-Through Racking
Forklifts enter the racking system to load or retrieve pallets, creating a high-density system for storage.
Advantages : High storage density; suitable for items with a longer shelf life.
Disadvantage : Limited selectivity; first-in, last-out (FILO) for drive-in, first-in, first-out (FIFO) for drive-through.
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Push-Back Racking
Pallets are loaded onto inclined rails or rollers, allowing them to slide back as new pallets are added.
Advantages : High-density storage with better selectivity than drive-in systems; works well with FILO inventory management.
Disadvantages : Slightly more complex, with additional moving parts that may need maintenance.
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Pallet Flow Racking (Gravity Flow)
Uses inclined conveyor-like rollers, allowing pallets to move from the loading to the picking side automatically.
Advantages : FIFO storage; great for warehouses with high turnover or perishable goods.
Disadvantages : More complex system with higher setup costs and maintenance requirements.
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Cantilever Racking
Designed for storing long, bulky items like pipes, lumber, or steel.
Advantages : Great for oversized or irregularly shaped items; open design for easy access.
Disadvantages : Not suited for standard pallets.
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Mobile Pallet Racking
Mounted on mobile carriages that move on tracks, allowing aisles to open only when needed.
Advantages : Maximizes space by minimizing aisle requirements; highly efficient in limited spaces.
Disadvantages : More costly to install and maintain.
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Each type of pallet racking system offers unique benefits suited to specific storage and operational needs, so choosing the right type depends on factors like inventory turnover, available space, and budget.




Corner and Upright Pallet Rack Guards
Corner guards and upright guards are essential safety accessories used in pallet racking systems to protect the structural integrity of the racks. They help prevent damage caused by forklifts, pallet jacks, and other material-handling equipment that may accidentally collide with the racking. By shielding the corners and uprights, these guards reduce the risk of collapse or misalignment of the racks, ensuring both safety and efficiency in warehouses and distribution centers.
Corner Guards for Pallet Racking
Corner guards are designed to protect the most vulnerable parts of racking systems— the exposed corners— which are at high risk of impact in high-traffic areas. These guards are typically mounted at the outermost corners of racking aisles.
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Key Features of Corner Guards
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Heavy-Duty Materials: Usually made from robust materials like steel, which can withstand substantial impact without bending or breaking.
Bright Colors: Often coated in high-visibility colors (like yellow or orange) to alert drivers and reduce the likelihood of accidental impact.
Height Options: Available in different heights, usually ranging from 12 to 48 inches, to provide varying levels of protection depending on the type of equipment in use.
Floor-Mounted: Most corner guards are bolted directly into the floor, making them stable and able to absorb significant impact.
Benefits of Corner Guards
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Impact Protection: They help deflect or absorb collisions, reducing damage to the racking and maintaining its structural integrity.
Increased Safety: By protecting critical corners, they minimize the risk of rack collapse, protecting both workers and inventory.
Extended Rack Life: Preventing damage to corner posts extends the lifespan of the racking system and reduces repair costs.
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Upright Guards for Pallet Racking
Upright guards (also called post protectors) are designed to shield the vertical posts or uprights of pallet racks. These guards are mounted directly onto the racking uprights or the floor around the base, where impact risks are highest.
Key Features of Upright Guards
Durable Construction: Made from impact-resistant materials, such as heavy-duty steel or reinforced plastic, designed to absorb force and protect the upright frame.​
Variety of Designs: Upright guards come in various designs, including clip-on models, bolt-on guards, and wrap-around styles, allowing flexibility based on racking type and environment.
​​Range of Heights: Typically range from 6 to 24 inches high to protect the base, although some models extend higher for added protection.​
High Visibility: Coated in bright colours to improve visibility for forklift operators and reduce the chance of accidental collisions.
Benefits of Upright Guards
Protection Against Forklift Damage: Forklifts frequently make contact with rack uprights, especially at the lower levels, so these guards help protect against structural damage.
Enhanced Rack Stability: Prevents damage to the uprights, which is critical in maintaining the stability of the entire racking system.
Cost-Effective Maintenance: Upright guards are much less expensive to replace than damaged racking frames, helping to minimize maintenance costs over time


Tubular Rack End Barriers
Tubular rack end barriers are protective barriers installed at the ends of racking systems in warehouses, distribution centers, and industrial facilities.
They serve to protect the racking, inventory, and the infrastructure itself from damage caused by forklifts, pallet jacks, or other heavy equipment moving through aisles. These barriers are commonly used as a preventive safety measure to avoid costly repairs and enhance worker safety.
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Key Features of Tubular Rack End Barriers:
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Tubular Design: The tubular structure (typically made from steel pipes) is both strong and flexible. It can absorb impacts better than solid barriers, reducing the chance of damage.
Durable Materials: Usually made from heavy-duty steel, which is often powder-coated or galvanized to resist corrosion, scratches, and wear.
Bright Colours: Commonly painted in high-visibility colours like yellow or orange to alert forklift operators and other personnel to their presence, enhancing safety.
Easy Installation: Tubular barriers are often designed to be bolted directly into the floor, providing stability and preventing them from shifting on impact.
Customizable Lengths and Heights: These barriers come in various lengths and heights to accommodate different racking systems and warehouse layouts. Customizable sizes ensure that the barriers provide optimal protection based on the rack’s dimensions and the types of equipment in use.
Anti-collapse mesh (ACM)
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Anti-collapse mesh is a safety feature used on pallet racking systems to prevent items from falling off the back of the shelves, especially in high-density warehouses where racks are often positioned back-to-back or close to walkways. This mesh is made of durable metal and is installed along the rear of pallet racks, acting as a barrier that contains products and prevents accidental drops.
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Key Purposes of Anti-Collapse Mesh
Preventing Product Falls:
Stops loose or stacked items from falling off the back of racks, particularly useful in situations where pallets may be stacked unevenly or if the products could shift over time.
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Improving Safety :
Protects employees working in aisles behind the racking from injury due to falling objects, enhancing workplace safety.
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Protecting Inventory:
Reduces the risk of product damage from falls, helping maintain the quality of goods and avoiding costly losses.
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Supporting Compliance:
Helps warehouses meet health and safety regulations, which often require safety barriers in high-density storage areas to protect employees and minimize hazards.
Enhancing Organization:
Keeps aisles clear of stray items and ensures products stay within designated racks, creating a more organized and efficient warehouse environment.
Anti-collapse mesh is particularly valuable in environments where items are stored at high levels or where racking systems are close to busy walkways, helping to create a safer and more secure storage area.


Hand Pallet Trucks
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A hand pallet truck, often referred to as a pallet jack, is a manual device used to lift and move pallets over short distances. It’s an essential tool in warehouses, retail stockrooms, factories, and many other settings where heavy goods need to be transported quickly and efficiently. Unlike forklifts, hand pallet trucks don’t require fuel or electricity, making them low-maintenance and cost-effective.
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Key Components of a Hand Pallet Truck
Forks: The two prongs that slide underneath the pallet to lift it. They are generally around 48 inches long but come in various lengths to accommodate different pallet sizes.
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Hydraulic Pump: A manual hydraulic pump allows the operator to lift the forks by pumping the handle, which raises the pallet off the ground.
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Handle: The control handle is used to steer, pump the hydraulic mechanism, and release the load. Pulling the handle up or down engages the lifting or lowering function.
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Wheels: Equipped with two load wheels (under the forks) and two steer wheels (at the handle end) for smooth movement and manoeuvrability. Wheels can be made from materials like nylon, polyurethane, or rubber, depending on the type of flooring.
Need Repairs for Your Storage Systems? We’ve Got You Covered!
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At JP Storage Solutions Ltd we specialize in fast, reliable repair services for all types of storage systems, including pallet racking, shelving, and more.
Whether it's a minor fix or a major repair, our SEIRS-registered experts are ready to ensure your storage systems are safe, compliant, and fully functional.
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Our Repair Services Include:
- Pallet racking repairs and maintenance
- Shelving adjustments and reinforcements
- Structural assessments and safety checks
- Customized solutions for any storage issue
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Don’t let damaged racking or shelving slow down your operations! With our experienced team, top-tier tools, and prompt service, we’ll get your systems back in working order quickly and efficiently—minimising downtime and maximizing safety



Load Notices
Load notices for pallet racking and shelving systems are essential safety tools that provide clear information on the maximum weight capacities and usage guidelines of each rack or shelf. These notices help prevent overloading, reduce accidents, and ensure compliance with safety standards. Here’s what you need to know about load notices:
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Purpose of Load Notices
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Safety: Prevents overloading, reducing the risk of racking collapse and injury.
Compliance: Helps facilities adhere to Occupational Safety and Health Administration (OSHA) regulations, as well as local codes and standards.
Operational Efficiency: Provides warehouse staff with clear information, ensuring they handle and store loads properly.
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Key Information on Load Notices
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Load notices are typically placed in a visible location on each rack or shelving system. They generally include:
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Maximum Load Capacity: Specifies the total weight limit per level and the overall weight limit for the entire racking or shelving structure.
Uniform Load Distribution: Indicates that loads should be evenly distributed across each beam level to avoid localized overloading.
Height and Beam Levels: Specifies the height restrictions and the number of levels that the racking is designed to support.
Load Type: Some load notices might specify the type of load (e.g., palletized, non-palletized) suitable for the racking system.
Safety Warnings: May include general safety instructions, such as avoiding impacts with forklift equipment or refraining from climbing on racks.
Date of Installation or Inspection: Sometimes included to remind staff of when the racking system was last inspected and when the next inspection is due.
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Installation of Load Notices
• Visibility: Place load notices at eye level or higher, where they can be easily seen and read by operators and warehouse staff.
• Location: Ensure the notice is on or near each racking section or shelf, especially where load capacities may differ between sections.
• Durability: Use materials for load notices that are resistant to wear, fading, or damage due to environmental conditions like moisture or dust.
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Types of Load Notices
Pallet Rack Load Notices: Include information on pallet load capacities, levels, and uniform distribution requirements.
Cantilever Rack Load Notices: Specify arm load capacities, column load capacities, and appropriate loading techniques.
Shelving Load Notice: Indicate the maximum load per shelf and shelf level, especially important for adjustable shelving where configurations vary.
Racking Inspections
Regular inspections of racking systems are essential for several reasons:
Safety of Employees and Operations
Damaged or improperly installed racking can lead to serious safety risks, such as collapse, which could injure employees, damage goods, or harm equipment. Regular inspections help identify and address hazards before they escalate.
Preventing Damage to Inventory
Racking holds valuable inventory, and any structural failure can lead to product loss or damage. Inspections ensure that the racking can safely handle the intended load and is in good repair.
Compliance with Health and Safety Standards
Companies have regulations requiring regular inspection of warehouse racking. Regular checks help ensure compliance with safety standards and minimize the risk of regulatory penalties.
Identifying Wear and Tear Early
Regular inspections reveal issues like bent beams, loose bolts, or leaning frames, which, if left unaddressed, can weaken the structure over time. Early detection allows for minor repairs, reducing the chance of major failures.
Cost Efficiency
Preventive maintenance, such as regular inspections, can be more cost-effective than dealing with the aftermath of a racking collapse. Catching issues early means repairs are usually smaller, faster, and cheaper.
Optimal Use of Space and Load Capacity
Inspections help ensure that the racking is being used according to its design specifications, both for weight and placement. Overloaded or improperly used racking can quickly degrade or become hazardous.
Increased Lifespan of Racking Systems
Like any equipment, racking can last longer with proper maintenance. Regular inspections allow for ongoing maintenance, reducing the need for premature replacement.
Overall, routine inspections of racking systems promote a safe, efficient, and cost-effective warehouse environment.



We provide storage systems that grow with your business
Whether you need compact systems for limited spaces or a large-scale installation, our expert team will assess your needs and create a system that enhances your warehouse efficiency while ensuring your stock is stored safely.
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